How CNC V-Groove Signs Are Made >

V-Groove carving, or rather routing, is the Sign Industry term for a solid sign face with prismatic embossed graphics. Traditionally crafted by hand, technology has once again stepped in and provided a computer based solution that speeds up the process, controls accuracy, guarantees consistency over multiple units, and greatly decreased costs.

CNC (Computer Numerically Controlled) Routing allows for a nice 3-D alternative to traditional Sandblasted Signs.

STEP ONE >

Computer files are supplied by you, the customer or are created in-house by our design department. The files are saved in "vector" format which means that the letters and shapes are created using a series of paths and nodes that the router can interpret.

STEP TWO >

The material is CNC cut to exact shape, creating the 'Sign Blank.' The blank ten goes through a three stage priming and sanding, then what will be the background color is applied in our spray booth. After ample cure time, we then apply an adhesive film or 'mask' over the entire top surface to protect the blank.

STEP THREE >

The masked sign blank is mounted on one of our CNC Router Tables, which vacuums it in place for perfect accuracy. From there, the CNC Table interprets G-Code produced by the Design Computer and performs all tasks.

The Router Bit cuts through the protective film, exposing the raw sign blank material below. Once the CNC Machine is complete, we then spray the entire surface with three coast of primer to seal the exposed areas. Once tat step is fully cured, we then apply all colors to the graphic elements (why we needed the protective film). After all is done and allowed time to dry, we remove the protective film, revealing a beautiful dimensional sign.

Over the years, we have received an overwhelming request for turn-key structural sign systems. By combining our knowledge in the construction industry with our graphic design talents, we have developed the perfect solution for both commercial and residential applications. Our stucco sign monuments are designed to tailor any need - changeable tenant panels, reader boards, you name it!

Over a decade of experience has fine tuned the process from start to finish. We have examples in every climate imaginable, and are already set up as approved vendors in City Planning & Development Departments nationally, making Permitting a breeze. We are in fact the ONLY sign manufacturer that has yet to lose a single sign monument in ANY Gulf Coastal community in the past decades' hurricanes.